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Meeting held February 26, 2020 at DigiPen Institute of Technology, Redmond, Washington.

AES PNW Section Meeting Report
Creating A New Loudspeaker Design
with Gary Gesellchen
Vanatoo LLC
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PNW welcomed Gary Gesellchen (C) of Vanatoo at its February 2020 meeting. With him is PNW vice-chair Dana Olson (L) and Chair Greg Dixon (R) .
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Gary Gesellchen demonstrates modeling methods built on the work of Thiele and Small.
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Presenter Gary Gesellchen describing how bass reflex boxes work while Rick Kernen operates the computer.

Audio recordings of the meeting:
96k mp3

Photos by Gary Louie, Audio Recording by Rick Chinn


The PNW Section welcomed Gary Gesellchen of Vanatoo LLC for its February meeting on loudspeaker design. Vanatoo has carved out a place in the small, high-end powered speaker market. Gary, with his business partner Rick Kernen, previously presented to the PNW Section in 2013, with their experiences creating an audio company. About 37 people attended (17 were AES members) the meeting at the DigiPen Institute of Technology in Redmond WA.

Gary Gesellchen is a Mechanical Engineer who built his first pair of custom speakers while still in high school. He launched his own speaker company, Vanatoo, with Rick Kernen after a 25 year career in design, manufacturing, and management with electromechanical computer peripherals makers (disk drives and printers). His presentation this evening focused on the bass reflex design process. He explained the bass reflex characteristics, and showed how one might take all the desired parameters to arrive at a viable design. In the end, a passive radiator can be a better choice than a port.

Building on the well-known work of Thiele and Small, which standardized the mathematical model of speaker design, Gesellchen uses some modeling methods that make it easier to run on ordinary spreadsheet programs. He reiterated that the models are for small signal and not so good for large excursions. He also likes the 4th order Butterworth high-pass alignment for a variety of reasons. When the maximum SPL and desired low frequency response is identified, the port and driver size can be found. Further modeling with box size and power requirements allows homing in on a design. He cited vintage work on power requirements from Josef Hofmann of KLH, whose "Iron Law" predicted speaker power requirements. Vanatoo's current flagship product went with a passive radiator to get the box size down.

Gary provided all of his design process in a White Paper (see link above), as well as the following Excel spreadsheets for all to try.

General Purpose Ported T-S Loudspeaker Model Spreadsheet 
General Purpose Ported T-S Loudspeaker Model Macro Enhanced Spreadsheet 
SPLM vs F3 and Power vs VB for ported B4 System (Macro enhanced spreadsheet) 
100Hz B4 Model (Macro Enhanced Spreadsheet) 

After the presentation, some light refreshments were consumed, and door prizes were awarded to:

  • USB Drive - Rob Baum
  • Neutrik pen - Jayney Wallick
  • Fluke Mini-Maglite incandescent (courtesy Rick Rodriguez) - Rick Chinn
  • Fluke hat-light (courtesy Rick Rodriguez) - Matt Stearns


Reported by Gary Louie, PNW Section Secretary


Last Modified, 08/09/2020, 17:45:00, dtl